Bioprocess Visual Twin

v2.3.1
20 L Bench-Scale Stirred Tank (Rushton)
Time: 0.00 h (Day 0.0)
+ Glucose Feed Pulse Injected
OD600: 0.82 Shear: 12.4 s⁻¹
Tap to rotate
Agitation: 450 RPM
Aeration: 1.20 vvm
Biomass X g/L
0.80
Growth μ: 0.31 h⁻¹
Substrate S g/L
35.00
Consumed: 0.0 %
Dissolved O₂ % SAT
100.0
kla: 65.0 h⁻¹
Target Product g/L
0.00
Yield Y_P/S: 0.85
SCADA Telemetry Stream 60 FPS Lag Phase
Biomass Substrate DO Product
Process Disturbance Sandbox NORMAL OPERATION
Auto DO:
Inject Disturbance:
Luedeking-Piret Kinetics: Mixed
Growth-Assoc (α): 0.15 g_P/g_X
Non-Growth (β): 0.010 g_P/g_X/h
Safety Interlocks
Hypoxia Risk: Safe (>20%)
Shear Stress: Optimal (<3.0 m/s)
PID Actuator: Manual Standby
Ashray et al. & Pioreactor continuous telemetry standard

HYDRODYNAMICS & SCALE

Reynolds (Re): 42,500
Tip Speed (v_tip): 2.12 m/s
Power P/V: 1.82 kW/m³
Flow Regime: Fully Turbulent

CARBON BALANCE AUDITOR

C-Carbon Fed: 14.0 g C/L
C-Incorporated: 5.8 g C/L
CO₂ Respiration: 8.2 g C/L
Recovery Balance: 99.8%

MEDIA COMPOSITION & C/N

Dissolved Nitrogen: 5.00 g/L
C/N Mass Ratio: 2.80 (Optimal)
Culture Purity: 100.0%
Osmolarity: 290 mOsm

THERMAL & pH CONTROLLERS

Broth Temp: 30.0 °C
Broth pH: 6.85 pH

Bioprocess Batch Analytics & Results Dashboard

v2.3.1

High-resolution time-course telemetry, yield calculations, stoichiometric verification, and respirometry.

Organism: Escherichia coli BL21(DE3) Vessel: 20 L STR (Rushton) Simulated: 0.00 h (Day 0.0) Axenic (100.0%) 0 snapshots
Standalone View ↗
BIOMASS FORMED (ΔX)
+0.00 g/L
Final: 0.80 g/L (12.0 g)
μ_max: 0.00 h⁻¹
Doubling t_d: 0.00 h
BIOMASS YIELD (Y_X/S)
0.000 g/g
Consumed: 0.00 g/L
Conversion: 0.0%
Y_X/N: 0.00 g/g
PRODUCTIVITY (Q_P)
0.000 g/L/h
Product: 0.00 g/L
Y_P/S: 0.000 g/g
Harvest: 0.0 g
CARBON CLOSURE
100.0%
C-In: 0.0 g C/L
Fixed: 0.0 g C/L
CO₂: 0.0 g C/L
MEAN TRANSFER (kLa)
0.0 h⁻¹
Min DO: 100.0%
Total OUR: 0.0 mmol/L
Hypoxia: 0.0 h
CULTURE PURITY
100.0%
Status: Axenic Culture
Min Purity: 100.0%
Osmolarity: 290 mOsm
Biomass, Substrate & Product Dynamics
X S N P
Growth Phase Segments:
Dissolved Oxygen, OUR & Mass Transfer Profile
DO (%) OUR kLa
Specific Kinetic Rates (μ, q_S, q_P)
μ (h⁻¹) q_S q_P
Culture Purity, Osmolarity & Environment
Purity (%) Temp (°C) pH mOsm

Bioprocess Stoichiometric & Kinetic Verification

GMP Reference Guidelines • Pirt & Monod Formalism
Parameter Symbol Batch Value Unit Benchmark Range Status

Full Batch Telemetry Log

Time (h) Biomass (g/L) Substrate (g/L) Nitrogen (g/L) DO (%) Product (g/L) μ (h⁻¹) kLa (h⁻¹) OUR (mmol/L/h) Temp (°C) pH Purity (%)